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SOLUS 6200

Aluminum Conductive Paste for PV Applications

Paste Description:  SOLUS 6200 with its fired cross section shown in Fig. 1 is a fritless, screen printable, aluminum paste designed to provide a thick uniform back surface field for single crystal silicon solar cells. The paste can be printed using a 200-325 mesh screen in a well ventilated room at a temperature of about 25-30oC. Drying of the paste typically takes 2-4 minutes in an IR belt dryer at a peak temperature of 200-250oC or about 5 minutes in a circulated air oven. Typical firing range in an IR belt furnace is on the order of 880-930oC depending on the thickness of the substrate and the weight of the wet film.

Technical Advantage: The paste is designed to passivate the Al/Si interface for a two stage firing or a co-firing sequence thereby preventing the penetration of the Al/Si intermetallic solid solution through the oxidized Al-layer. This allows uniform BSF formation which tends to improve the red response of the solar cell. The shelf life of the paste is in excess of 6 months if capped tightly after each use. SOLUS 6200 can be thinned if needeed to adjust the viscosity using Cermet's formulated thinner. Resistivity of the fired paste on a Cz substrate is stable over the recommended firing range.

Cermet always welcomes the opportunity to modify/customize our standard products to meet each customer's unique requirements and processes.

solus 6200

Fig 1: SEM cross section of Solus 6200 edge
EPMA analysisFig 2: EPMA analysis of Solus 6200

Summary of SOLUS 6200 Properties and Process Recommendations

Typical Properties
Viscosity (Kcps) 65-100
Fineness of Grind (um)  <=20
Wet Weight(g/sq.in.)   0.03-0.05
Fired Thickness(um)  25-35
% Solids   72-75
Grind Gauge(4th scratch)(um) <=17
Process Recommendations
Printing (mesh) 200-325
Drying (peak set point oC) 200-250
Ag/Al Firing(peak set point oC) 900-930
Front Firing(peak set point oC) 880-900
Co-Firing(peak set point oC) 880-920
Belt Speed (ipm) 35-110